Morelli Motors Corporation

Morelli Motors Corporation

1. 0 INTRODUCTION 1. 1 OVERVIEW OF THE COMPANY Morell’ Electric Motor Corporation manufactures electric motors for commercial use. The company produces three models assigned as standard, deluxe and heavy duty. The company uses a Job costing system with manufacturing overhead applied on the basis of direct labour hours. The system has been in place with minimum change for 25 years. 1. 2 THE CURRENT RISING ISSUE For the past 10 years, the company’s pricing has been to set each product’s budgeted price at 110 per cent of its full product cost.

Recently, however the standard-model otor has come under increasing price pressure from offshore competitors. As a result the price on the standard model has been lowered to $110. The company CEO recently had a discussion with the financial controller on why they are unable to compete with their other competitors. He even added that other competitors in the market are also producing the same standard models Just like them and their selling price is only few dollars more than their production cost. He wonders that is that his company producing such an insufficient product.

However his financial controller xplains that the actual concern should be more on the outmoded product costing system. He added that he raised a voice regarding the same issue on last year’s board. However, the management decided to keep the current costing system at that time. He highlighted that their product costing system is distorting their product cost. The product costs and annual sales data can be refer as follows: Then to further show in detail on their actual position, he demonstrated the activity- based costing system to have a comparison with their current system.

He compiled the basic data needed to implement an activity-based costing system. These data are displayed in the following table. The percentages are the proportion of each activity driver consumed by each product line. 1. 3 THE COMPARISON BETWEEN TRADITIONAL COSTING SYSTEM AND ACTIVITY BASED COSTING THE TRADITIONAL COSTING SYSTEM It is a well-known fact that the traditional costing systems utilize a single, volume- based cost driver. This is the reason why the traditional product costing system distorts the cost of products.

In most cases this type of costing system assigns the overhead costs to products on the basis of their relative usage of direct labour. For this reason traditional cost systems often report inaccurate product costs during computational method in practice. The problem is in the underlying methodology of the traditional costing systems. They adhere to the assumption that products cause cost. Each time a unit of product is manufactured, it is assumed that cost is incurred. This assumption makes sense for certain direct costs.

The assumption does not work for activities that are not performed directly on the product unit that has been mentioned / involved. The problem with this approach is that for most verhead activities, the proportions of the activity actually consumed by a specific product, does not universally correspond with a single cost driver. This holds true for most modern companies where products are produced by a combination of manpower and technology. The traditional cost accounting model employs a volume- based driver, such as direct labor hours or machine hours for the assignment of all manufacturing overhead costs.

The conventional cost accounting model ends up with a cost of goods sold based on absorption costing and includes only product costs as defined in financial accounting. Fundamentally, traditional costing systems try to assign cost directly to products, rather than to activities first and then from the activities to product units. The typical cost report gives information on what is spent, but not why it is spent. When overhead costs are cut in order to reduce total costs it is the symptoms that are treated and not the cause.

In many cases the cutting of overheads is more likely to lead to a reduction in the quality of the products than to the long term reduction of the cost. Traceable fixed costs are booked to departments while common fixed osts are pooled in the traditional costing system approach. ACTIVITY BASED COSTING (ABC) The underlying assumption of activity based costing is entirely different from that of conventional costing systems. The conventional costing system assumes that products cause costs. Activity based costing systems have activities as the fundamental cost objects.

Activity based costing systems also assumes that activities cause costs and that cost objects create the demand for activities. Activity based costing improves control of overheads by a cost/cause relationship, that are activity nd cost. The system is flexible enough to relate costs to customers, processors, management responsibility and not Just products. As the name suggests, activity based costing is a system that focuses on activities as the basic cost objects and uses the costs of these activities as building blocks for compiling the costs of other cost objects.

The use of an activity based costing system can also help a company to develop a way to analyse and Justify manufacturing cycle-time improvements. The use of activity based costing according evolved over the last few years from a more ccurate method of product costing, to a more scientific method of cost reduction, to an all-embracing advanced planning, monitoring and control system. It is therefore important to note that in activity based costing, costs are assigned to activities.

The assignment is based on the consumption of resources utilized. In utilizing activity based costing, costs are collected for each activity as an independent cost object. These costs are then applied to commodities as they undergo the different activities. The final product cost is built up from the costs of the specific activities that each product line has undergone. In other words activity based costing assigns activity costs to cost objects based on activity drivers that accurately measures consumption of the activity.

When applied correctly activity based costing will diminish the issue of cost distortion by forming a cost pool for each activity that can be isolated as a cost driver. Performance improvement techniques should also include cost driver analysis, activity grouping, performance evaluation and activity based costing. A cost driver is defined as the root cause or reason for an activity to occur. It is important to note that a cost driver should not be isinterpreted as an output measure. An output measure is a magnitude measure measuring how many outputs an activity produces.

It is the output measure that should be followed to the cost object. After allocating costs to the activity cost pools, cost drivers are identified that are suitable for each cost pool. Then the overhead costs are assigned from each activity cost pool to each production Job in proportion to the amount of activity used up by the Job. In other words, activity based costing assigns activity costs to cost objects based on activity drivers that accurately measures consumption of the activity.

The improved product costing accuracy in activity based costing comes from the identification of a large number of activity cost pools and the isolation of a suitable cost driver for each activity. The importance of the correct activity classification is underlined in that activity classification should always include some kind of value-added / non value-added analysis and more importantly all staff involved in classifying activities should understand these definitions. The popular definition of a non-value added activity is anything that can be eliminated without detriment to the final product.

Although activity classification s subjective, it is only a tool to help with performance improvement. 1. 4 EVOLUTION OF THE SYSTEM 2. 0 2. 1 ANALYSIS Question 1 Based on the conventional product costing system for this case, the total overhead cost was assumed to be evenly allocated to various production cost centers (model). The predetermined overhead rate was compute as formula below: Model Standard(S) Deluxe(S) Heavy-duty(S) Direct Material 10. 00 25. 00 42. 00 Direct Labour 20. 00 Manufacturing Overhead 85. 00 170. 00 Total Product Cost 105. 0 21 5. 00 232. 00 Budget Price(110% of total product cost) 115. 50 236. 50 255. 20 As refer to the table above, standard part production hour was half an hour. Therefore the overhead cost was only $85(half of $170) for standard model. The company’s pricing formula has been set to each product’s budgeted price at 110% of its full product cost. For example: Standard model budgeted price is $115. 50 ($105 x 110%). The same method used to determine budgeted price for Deluxe model and Heavy-duty model as shown in the table. 2. Question 2 Based on the new data collected, overhead cost was allocated into 4 different activity. The percentage was introduced to shows the proportion of each activity driver onsumed by each model production line. The cost-driver rate for each activity was compute as below: After the cost-driver rate for each activity was compute, the new total cost for three products can be determine as the following table. Direct Cost 10 25 42 20 Indirect Cost(Overhead) Cost-driver rate Activity 1 32. 00 208. 00 75. 20 Activity 2 17. 04 43. 50 34. 08 Activity 3 15. 8 52. 00 29. 25 Activity 4 12. 50 89. 25 25. 59 96. 81 437. 75 226. 11 The product cost was consist of direct cost and indirect cost. The direct cost involved was given earlier. While, the indirect cost was the summation of various activity cost hich contribute to the product in the form of cost-driver rate. By added up all direct cost and cost-driver rate for all four activities, total product cost for each model was calculated. The new product cost is $96. 81 for standard model, $437. 75 for Deluxe model and $226. 11 for Heavy-duty model. 2. Question 3 Using the same assumption with Question 1 that each product’s budgeted price is 110% of its full product cost, the new budgeted price was shown as below. As refer to the new standard model budget price ($106. 49), the company can sell the standard model with a lower selling price as compared to the old price ($110). This also increase the price compatibility of standard model where the competitors selling price is at $106 currently. 2. 4Question 4 Memorandum regarding to the result of using the firm’s conventional product costing system.

Date: 22nd December 2013 Chief Executive Officer, Morell’ Electric Motor Corporation To: From: Accounting for Decision Making Student Subject: Product Costing System Based on the cost data from the conventional costing system, it will mislead the users. We found that our standard model is not profitable to the firm due to the volume based product costing system. Depends on the accuracy of the products costs, it was reported that the gross margin for the standard model is $5 ($110-$105). The current situation reported that our competitors are selling similar motors like our standard model.

Their selling price is $106 where our product cost which is already $105. This show that by using conventional system, our product cost is not competitive enough as compared to the competitors. Moreover, in the conventional system, the total overhead was assumed to be distributed evenly to all models based on the predetermined overhead rate which is $170 per hour. This is because conventional cost system usually relies on volume measures such as direct labour hours or machine hours to allocate all overhead cost to products.

Due to this, the product cost for the different models are not accurate because different models have different usage proportion on total overhead. This situation leads us to implement the new activity-based costing system for our models. The new costing system shows that our standard model cost about $96. 81 which can implies a target price of $106. 49. From this costing system, we found that the product cost and its target price s lower than our current product cost, $105 and the selling price which is $110.

Due to the new target price, it is compatible with the price of our competitors. Besides that from the new activity-based costing, in comparison, it reveals that the Deluxe model product cost is $437. 75 instead of $21 5 with suggested new target price of $481. 53 and Heaw-Duty model product cost is $226. 11 instead of $232 with suggested target price of $248. 72. 2. 5 Question 5 The company should implement and maintain this activity-based costing system as a strategic option to avoid any mislead.

Based on the current situation, by mplementing the activity-based costing system can help the company to measure the product cost more accurate and reliable. This system focuses on the cause and effect linkage of costs and activities in the context of producing goods or models which can help to measure the performance of activities and products. From the case, as we can see the price of the standard model should be lower than $106 in order to compete with other competitors that producing and selling the similar model.

By lowering the standard model price, it enables the firm to recoup its competitive position in the market. In order to increase the demand based on the marketing studies price reduction also should be considered in this situation. Moreover, regarding to the price of the Deluxe model, the price should be place near the target price of $481. 53. This price should be considered in order to continue the product line. This important consideration should be taken since the sales in the standard and heavy-duty model markets depend on the firm’s offering a complete product line.

To compare the old costing system with activity-based costing system, we found that the product price of Heaw-Duty model reduced from $255. 0 to $248. 73. However, regarding to the old costing system, its product cost distortion did not affect this model seriously compared to other two models which is Standard model and Deluxe model. By recommending this activity-based costing system, it has flexibility as it can increase and decrease the budget from the corporate down to the smallest unit of the firm when the focus or goals of the company change within the period. . 6 Question 6 Different between current costing system and ABC costing system was compute as below: As for standard model, we can see a different of $8. 19 distortion from using urrent costing system as compared to ABC costing system. Refer to the table, a reduction of product cost of $8. 19 to $96. 81 per unit if ABC costing system is implemented for the company. On the other hand, deluxe model having a huge different in product cost by using current and ABC costing system. The different in product cost is $222. 75.

If the ABC costing is implemented, an increasing in product cost for deluxe model is $222. 75 to $437. 75 per unit. While for heavy-duty model, different in product cost between both costing systems is $5. 89. In other words, if ABC costing system is implemented, the product cost will decrease $5. 9 to $226. 11 per unit. 3. 0 CONCLUSION To conclude this case study, Morell’ Electric Motor Corporation should implement Activity-Based Costing (ABC) System as their product costing in order to measure the product cost more accurate and reliable.

Activity based costing forces the manager to investigate fixed costs very closely. It therefore helps management to identify areas of inefficiency as well as recognize costs which we could have been conceived fixed but, which are in fact, variable or semi-variable to specific products. Therefore the CEO of Morelli Electric Motor Corporation should more expose to the current market ovement and starts to practice this method in order to sustain in their business as well as to compete with their respective competitors whose product has captured wider market circle at the moment.

The company should also come up with an additional section in their current policy where it states that the management should shuffle up the current costing system as well as other related accountable systems that are in practice in a time frame of every five years. This would definitely help the firm to be financially stable at most situation as they could be linen based on the current market situation which changes from time to time.